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The Cutting Edge - Die Cut vs Butt Cut

Writer's picture: ChristinaChristina

If you're in the market for labels, you've probably come across the terms "die cut" and "butt cut". But what do these terms mean, and what is the difference between them? In this blog post, we'll explore the differences between die cut and butt cut labels and when you might want to choose one over the other.


Die Cut Labels:


Die cut labels are made by using a die (a metal blade in the shape of the label) to cut the label shape out of a larger sheet of material. This allows for precise and intricate shapes, such as circles or stars, that may not be possible with other cutting methods. Die cut labels are also able to be cut to custom shapes and sizes.


The benefit of die cut labels is that they are very precise and offer a professional look. They can be used for a variety of applications, such as product labels, packaging labels, or even bumper stickers. However, they are more expensive to produce than butt cut labels, and the die cutting process may add additional lead time to your order.


Butt Cut Labels:


Butt cut labels are made by cutting the label shape out of a larger sheet of material using a straight blade. This method is faster and less expensive than die cutting, but it does not allow for the same level of precision and customization. Butt cut labels typically have a rectangular or square shape, and may not be able to accommodate complex or custom shapes.


The benefit of butt cut labels is that they are less expensive to produce and can be turned around quickly. They are also ideal for applications where precision cutting is not required, such as address labels or shipping labels. However, they may not offer the same level of professionalism or visual appeal as die cut labels.


In conclusion, the main difference between die cut and butt cut labels is the cutting method used to create the label shape. Die cut labels offer precise and intricate shapes, while butt cut labels offer a more basic rectangular or square shape. Ultimately, the choice between die cut and butt cut labels will depend on your specific labeling needs and budget. If you require a custom shape or high level of precision, die cut labels may be the best choice. But if you need a quick and affordable labeling solution, butt cut labels may be the way to go.

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